Struggling with finding a versatile and reliable TIG welder for your welding projects?

In this blog, we thoroughly review the PowerTIG 185DV, a welder that stands out for its adaptability and performance in various welding applications. Ideal for both professional welders and hobbyists, this machine offers a range of features, from dual voltage capability to precise control over the welding process, including alternatives for different types of welding tasks.

With over 15 years of experience in the welding industry, we’ve assisted numerous clients, from seasoned professionals to DIY enthusiasts, in selecting the right welding equipment for their specific needs.

Our hands-on testing of the PowerTIG 185DV reveals its strengths in delivering consistent welding performance across different materials and applications. This welder isn’t just about power; it excels in providing precision, flexibility, and ease of use. We’ve evaluated it on criteria such as its welding quality, durability, and user interface, finding it to be an excellent choice for anyone seeking a high-quality, versatile TIG welder that can handle both intricate and robust welding jobs.

Everlast PowerTIG 185 DV AC/DC Review

Everlast PowerTIG185 DV Review

Here are some details about Everlast PowerTIG 185 DV

The Everlast PowerTIG 185 DV is capable of generating 185 amps. A 5-amp circuit can also be wired. My machine has never been as low as that.

Maybe try getting some tungsten and welding something pretty thin to see how smooth the process is. You’ll see for yourself what a neat feature this is.

Among the machines available on the market, this one stands out for its variety of options and modes. With regards to the range of adjustments it offers and the duty cycle, it is on par with similar products from Lincoln.

Comparisons between the Everlast PowerTIG 185 DV and the Miller Dynasty 200 are sometimes made. However, even though the Everlast PowerTIG has comparable features, its price gives it an edge.

  • Stick welding is a mode of welding that is available. Using this popular method of welding, you can weld indoors and outdoors. In addition, it can create proper welds on metals and rusty surfaces.
  • With its straightforward design, the Everlast PowerTIG 185 DV combines silicon-based technology with a lightweight frame.
  • When it comes to basic welding functions, this machine does rather well compared to other performance-based welding machines. But it lacks enough power to handle heavy duties.
  • No matter if you are a beginner in welding or an experienced welder, this product will suit your needs.
  • Are there any advantages or disadvantages?
  • The manufacturer offers practical solutions to its products and is known for incorporating advanced technology into them.
  • In spite of its features and relatively low price, the Everlast PowerTIG 185 DV has some shortcomings. Following are some pros and cons you should consider to help you decide.

The Everlast PowerTIG 185 DV: Everything I learned

You can get a quality welder for a reasonable price with this model. This software has the following features:.

  • Rotating switch for downslopes.
  • Controlling the arc in this way will prevent the current from decreasing abruptly. This prevents a crack from forming on the downhill side. This is similar to a foot pedal. Welders gradually reduce the power when the torch is released.
  • It prevents “cratering,” which is a phenomenon that causes the weld to suddenly sink. It can even leave a pinhole in the weld.
  • However, the slope up on this machine can’t be adjusted, nor can you control the slope up’s timing manually. Welders begin the arc at a fixed pace and cannot change its pace until it reaches your pre-set current levels.

Flow of Posts

It maintains the gas flow for a certain time after the current is turned off, similar to the previous feature. The welding area is protected until it cools. The welded area is protected until it solidifies by preventing other gases from entering.

Consider the case of setting your post flow in a 3/32 tungsten machine at 150 amps. To prevent tungsten from oxidizing, argon is blown around it to cool it off.

Frequency of AC

It interfaces between 20 and 250 Hz with a rotary switch. Because it offers so many functionalities, most welding machines come with this feature. In other words, the arc needs to be focused like a beam of light.

High-frequency settings would cause the arc to penetrate thicker metals. There will be a lower frequency of 20 Hz that will create a wide and soft sound. Thin sheets can be heated this way because the heat is distributed over the surface instead of being absorbed. An anesthetic effect is usually created by using lower frequencies.

Keeping the AC balanced

Even though it’s not a necessity, it’s a nice addition. This concept is best understood as a water-mixing valve. Just like that, this feature mixes both positive and negative cycles. How can the current cycles be alternated?

It is this continuous cycling that breaks up the oxides on the metal, which allows you to weld cleanly. Positive cycles concentrate the heat, whereas negative cycles do the opposite.
Welding can benefit from a mixture of both.

Move the switch toward 10% to reduce cleaning. Towards 90%, turn the switch to maximize the cleaning of heavily oxidized metals.

Four modes of communication

Welding can be done efficiently and without distractions with this device. A new IGBT inverter makes this model possible to use in multiple new digital modes.

The Pulse

A pulse rate of 1 per second or 50 per second can be selected. Low and peak levels alternate during this process. Fusion is possible when the current reaches its peak. Heat dissipates, allowing solidification to happen when there is a low current.

However, pulse welding can be challenging. Short arcs require great skill and caution since they are short in length. Aluminum and copper are the best metals for welding with this process.

2T or 4T Remote

In other words, it means that you can use two or four fingers to operate.

2T has a simple interface. You can activate the current flow either with the foot pedal or by using the torch switch. Both cannot be used, however.

Things become more complex in 4T. The process of welding is controlled in this mode. The latching mode is basically the same. As soon as the pre-flow begins, hold down the button until it fully operates. In order to start the downslope again, you should press and hold again at the end. The switch must be released to end.

Best AC/DC TIG Welder for the Money

Switches between AC and DC voltages can be controlled with this switch.

The mode

  • There are three welding modes offered by this machine: high-frequency TIG, left-arc TIG, and stick welding.
  • According to user reviews, the Everlast PowerTIG 185 DV is a good product.
  • This machine is popular due to its many positive reviews. They like how smooth it is and how stable its arc is, even if they are just starting to weld.


This welder has a reasonable price, so it is a decent upgrade for those who are looking for a welding machine that offers more flexibility.

With its many modes and features, the Everlast PowerTIG 185 DV is capable of performing many tasks with quality. Easy to use, lightweight, and affordable, this machine is one of the most versatile on the market.

In spite of its limited power, it offers excellent value for money, even though it might be unsuitable for professionals.

By contrast, during flux-cored wire welding, gas is naturally produced when the wire is burned.

What We Like

  • Work with high frequencies with reduced noise.
  • There are many modes and adjustments to choose from, including pulse, frequency changes, and AC balance.
  • Easily affordable.
  • Multi-location use is possible due to dual-voltage compatibility.

What We Don’t Like

  • The foot pedal, for example, is not an essential accessory.
  • AC mode is not suitable for working with thin metals because it cannot supply low currents.

Stick Welder: Comparison Table

Stick Welder 135A Stick Welder 195A Stick Welder 135A MIG Welder 200A MIG Welder 200A TIG Welder 50A Plasma Cutter
Function MMA/Lift TIG MMA/Lift TIG Flux MIG/MMA/Lift TIG Flux MIG/MIG/MMA/Lift TIG TIG/MMA Cut
Current 135A 195A 135A 200A 200A 50A
Voltage 110/220V Dual Voltage 110/220V Dual Voltage 110V Voltage 110/220V Dual Voltage 110/220V Dual Voltage 110/220V Dual Voltage
Duty Cycle 60% 60% 60% 60% 60% 60%

Plasma Cutter: Comparison Table

Plasma Cutter RBC4000 Blue RBC4000 Black RBC4500 RBC5000DL
Type Plasma cutter Plasma cutter Plasma cutter Non-touch plasma cutter
Input voltage 110V±15% 110V±15% 220v±15% 110/220V±15%
Current range 110V/20-40A 110V/20-40A 220V/20-45A 110V/10-35A 220V/10-50A
Cutting thickness 1/5 – 2/5 inch 1/5 – 2/5 inch 1/5 – 3/5 inch 1/5 – 4/5 inch
Welding /Cutting Material Stainless steel, Aluminum, Alloy steel, Mild steel, Aluminum ,Copper, Cast Iron and Chrome. Stainless steel, Aluminum, Alloy steel, Mild steel, Aluminum ,Copper, Cast Iron and Chrome. Stainless steel, Aluminum, Alloy steel, Mild steel, Aluminum ,Copper, Cast Iron and Chrome. Stainless steel, Aluminum, Alloy steel, Mild steel, Aluminum ,Copper, Cast Iron and Chrome.

The Everlast PowerTIG 185 DV: Things to Consider!

Several factors should be considered before choosing the right welding machine

Description of the metal

The type of material you’ll be welding and the welding process it’ll be compatible with are important factors to consider. TIG welding machines can be used with stainless steel and aluminum, but not cast iron.

The range of amperages

When working with thick metals, you need a machine that can deliver more current. To determine the welder’s amperage range, you have to know how thick the metal you intend to weld is

Location of the welding

The location of your welding will influence your decisions. The voltage used for indoor welding is different from the voltage used for outdoor welding.

A convenient adapter cord is included with this unit so it can be easily and safely switched from 110V to 120V.

Utilized Gases

Oxygen, argon, or carbon dioxide are some of the gases used in welding machines. Be sure to take into account whether a compressed gas source is needed for your machine.

The filler material is added to the TIG welding to create the weld. In order to weld, the arc needs to have external argon gas support.

FAQ: Everlast Powertig 185 DV Welder

Why is the AC arc on my Everlast 185DV unstable, going off and on during welding?

This issue could be due to grounding problems, Argon gas leaks, or incorrect settings. It’s recommended to check and tighten all connections, ensure there are no leaks in the gas line, and experiment with different settings such as the gas lens, standard cup, and the use of a finger switch or pedal.

Why is my tungsten electrode balling up during welding with the Everlast 185DV?

Inappropriate amperage settings or an imbalance between DCEN and DCEP could be the cause of this. Using a sharpened electrode with a blunt tip and adjusting the amperage may help resolve this issue.

Can power supply issues affect the performance of my Everlast 185DV welder?

Yes, power supply issues like undersized cables, bad connections, or insufficient power from a 120V circuit can affect performance. It’s important to check for voltage drops and ensure the circuit breaker can handle the welder’s peak amperage requirements.

What argon gas flow rate and cup size should I use for the Everlast 185DV?

The argon flow rate can vary, but 10-15 cfh is commonly suggested. The cup size depends on the specific welding task. Adjustments to the electrode stick-out may also be necessary.

Why am I having trouble with AC welding at lower amperages on the Everlast 185DV?

This issue may arise from not maintaining the tungsten properly and not using adequate amperage for the material thickness. Ensuring clean tungsten and appropriate amperage settings can help.

Does the electrical circuit affect the performance of the Everlast 185DV welder?

Yes, the performance can vary depending on the electrical circuit used. It’s crucial to use the welder on a circuit that can sustain its peak amperage without tripping.

What general maintenance should I perform on my Everlast 185DV?

Regular maintenance should include taking care of the tungsten electrode, ensuring correct machine settings, and keeping connections clean. For specific issues, consulting the manual or contacting Everlast support is advisable.

How was the initial welding problem with the Everlast 185DV resolved?

The user found that the issue was related to inadequate care of the tungsten and not using enough amperage for the material thickness. Proper maintenance and setting adjustments are key.


The Everlast PowerTIG 185 DV AC/DC is a versatile welding machine with dual voltage capability (110/220V), making it suitable for various settings. Its effectiveness on aluminum is noted. The machine is user-friendly with simple controls and a straightforward interface, making it suitable for both novice and experienced welders. Its compact and portable design makes it suitable for mobile welding tasks. The machine’s excellent arc stability ensures precise and clean welds. However, it may not be suitable for extensive industrial work. Despite this, the machine is recommended for its functionality, ease of use, and affordability, making it an attractive option for various welding needs.